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凸轮式转子泵

化工行业通用转子泵

General rotor pumps in the chemical industry

THB系列凸轮式双转子泵是我公司结合国内外先进技术经多年研发而成的多用途双向容积泵,产品的专业制造技术和制造精度达到国际同类产品先进水平。该产品借助于工作腔里的多个固定容积输送单位的周期性转化来达到输送流体的目的。原动机的机械能通过泵直接转化为输送流体的压力能,泵的流量只取决于工作腔容积变化值以及其在单位时间内的变化频率,而(理论上)与排出压力无关:转子泵依靠两个同步反向转动的转子(转子叶数为2-8)在旋转过程中于进料口处产生吸力(直空度),两转子将转子室分隔成几个小空间,在传动轴的带动下进行反方向旋转,介质即被输送至出料口,从而产生了较高的排放压力,如此往复循环,特别适合中高粘度介质的输送。

产品详情:

THB series cam type double rotor pump is a multi-purpose bidirectional positive displacement pump developed by our company through years of research and development combined with advanced domestic and foreign technologies. The professional manufacturing technology and precision of the product have reached the advanced level of similar international products. This product achieves the purpose of conveying fluids by utilizing the periodic conversion of multiple fixed volume conveying unitsin the working chamber.

The mechanical energy of the prime mover is directly converted into the pressure energy of the conveying fluid by the pump, and the flow rate of the pump depends only on the change value of the working chamber volume and its change frequency in the unit time, and (theoretically) has nothing to do with the discharge pressure. The rotor pump relies on two synchronous reverse rotation of the rotor (the number of rotor blades is 2-8) to produce suction (straight void) at the feed port during the rotation process, the two rotors separate the rotor chamber into several small Spaces, and rotate inthe opposite direction under the drive of the drive shaft, the medium is transported to the discharge port, resulting in a higher discharge pressure, so reciprocating cycle, Especially suitable for medium and high viscosity medium transportation.


性能曲线图

PERFORMANCE CURVE

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型号说明:

Model Description

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技术参数一览表

TABLE OETECHNICALPARAMETERS

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泵头结构

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转子泵泵头解剖图

ROTOR PUMP HEAD ANATOMICAL DRAWINGS

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工作原理

WORKING PRINCIPLE

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转子泵性能特点

ROTORM PUMP PERFORMANCE CHARACTERISTICS


•可输送介质粘度为≤200万厘泊以及含固量为60%的浆料;

•流量输送范围:01-300m3/h;

•可承受温度范围:-40~300°C;

•移动式泵可以吸取各种桶装物料,吸入真空度达-0.02MPa~-0.08MPa;

•转子泵中凡与输送物料接触的零配件,均采用符合国家卫生标准的不绣钢材料制作其密封件均采用无毒橡胶。可靠的防锈性和无毒密封性确保了安全卫生。

•转子的流线结构以及转子室中无死点和非金属件,避免了对被输送物质造成污染。

•适用于就地CIP清洗与蒸汽消毒,符合美国FDA规范要求及医药级(GMP)规范要求。

•特别适用于再输送过程中容易起泡沫以及输送高粘度、高浓度及任何含颗粒的介质,经其输送的物料保持原有的品质不变,转子泵不起任何理化反应。

•采用外装动、静环式机械密封,可直接水冲洗,耐高压,不易磨损,无泄漏。

•体积小,流量大,扬程压力高,适用长距离与高阻力定量输送。

•泵的转子与传动齿轮分开,且在泵腔内各零配件之间保证一定的间隙相互不接触,无磨损低噪音,可靠性好,使用寿命长,节能降耗。

•配置变频器后,可以随意调节流量,并可做一般计量泵使用。

•结构紧凑,维护方便,几乎无易损件,运行成本低。

•保温冷却泵采用内置式结构,导热性好;根据用户连接需求,可选配法兰式卡箍式、螺口式,还可根据用户需求,在泵头配置卫生级安全阀。


•A slurry with a medium viscosity of ≤ 2 million CPs and a solid content of 60% can be transported;

•Flow conveyingrange:01-300m3/h

•Can withstand temperature range:-40~300℃

•The mobile pump can absorb various barreled materials, with asuction vacuum degree of-0.02MPa~-0.08MPa

•All spare parts in contact with the conveyed materials in the rotary pump are made of stainless steel materials that comply with national health standards, and their sealing component sare made of non-toxic rubber.The reliable rust prevention and non-toxic sealing ensure safety and hygiene.

•The streamline structure of the rotor and the absence of dead points and non-metallic components in the rotor chamber prevent contamination caused by transported materials

•Suitable for on-site CIP cleaning and steam disinfection,fully compliant with US FDA regulatory requirements And pharmaceuticalgrade(GMP)regulatory requirements

•lt is especially suitable for conveying media with high viscosity,high concentration and any particles that are easy to form foam in the process of retransmission.The conveyed materials will keep the original quality unchanged, and the rotor pump will not have any physicaland chemicalreaction

•Adopting external dynamic and static ring mechanical seals,which can be directly rinsed with water, resistant to high pressure,not easily worn,andleak free

•Small volume, high flow rate, high head pressure, suitable for long-distance and high resistance quantitative conveying.

•The rotor of the pump is separated from the transmission gear,and a certain gap is ensured between the various components in the pump chamber to avoid contact with each other. lt has no wear,low noise,good reliability,long service life, and energy conservation and consumption reduction.

•After configuring the frequency converter, the flow can be adjusted freely and can be used as a general metering pump

•Compact structure,easy maintenance, almost no vulnerableparts,and low operating cost.

•The insulation cooling pump adopts a built-in structure with good thermal conductivity;According to the user's connection requirements,flange type, clamp type, and screw type can be optional, and sanitary safety valves can also be installed at the pump head according to user needs.


应用领域

APPLICATION FIELD


精细化工:颜料、涂料、塑料助剂、纺织助剂、胶黏剂、树脂乳化、热溶胶、密封剂、胶水、浆料、整理剂、表面活性剂、均梁剂、碳黑分散、防粘剂、织物整理剂、光亮剂、皮革助剂、颜料膏剂等。

石油化工:润滑剂、重油乳化、柴油乳化、改性沥青、催化剂、蜡乳剂等。

生物医药:注射剂、抗菌素、药乳液、药乳膏、保健品、微胶囊乳化、细胞组织破碎等。

涂料油墨:印刷油墨、油漆、乳胶漆、建筑涂料、纳米涂料、光固化涂料涂料助剂、炭黑分散、打印墨水、釉、膨润土等。

农药:杀虫剂、除草剂、药乳油、化肥、农药助剂等纳米材料:纳米材料的分散、解聚等。

食品工业:果汁、果酱、冰淇淋、乳制品、食品添加剂、茶饮料、巧克力豆奶、香精、牛奶等。

日化产品:液体洗涤剂、面霜、唇膏、洗面奶、硅油乳化、日用香精护肤品、化妆品等造纸:纸浆、填料、干强剂、湿强剂、施胶剂、助留助滤剂、消泡剂涂布、水处理化学品等。


Fine chemical industry: pigments, coatings, plastic additives, textile additives,adhesives, resin emulsions, thermosols, sealants, adhesives, slurries, finishing agents, surfactants, beam stabilizers, carbon black dispersions, anti sticking agents, fabric finishing agents, brighteners, leather additives, pigment pastes,etc


Petrochemical industry: lubricants, heavy oil emulsification, diesel emulsification, modified asphalt, catalysts, wax emulsions, etc

Biomedicine: injections, antibiotics, pharmaceutical lotion, pharmaceuticacreams, health products, microencapsulated emulsions, cell tissuefragmentation, etc


Coatings and inks: printing ink, paint, latex paint, architectural coatings,nanocoats, UV curable coating additives, carbon black dispersion, printing ink.glaze, bentonite, etc.


Pesticides: Nanomaterials such as insecticides, herbicides, pesticide emulsions, fertilizers, pesticide additives, etc.: dispersion and depolymerization of nanomaterials.


Food industry: fruit juice, jam, ice cream, dairy products, food additives, tea drinks, chocolate soymilk, essence, milk, etc.


Daily chemical products: liquid detergent, face cream, lipstick, facial cleanser, silicone oil emulsion, daily essence skin care products,cosmetics,etc.Paper making: pulp, filler, dry strength agent, wet strength agent, sizing agent, retention and filtration aid, defoamer coating,water treatment chemicals,etc


转子泵结构

Rotor Pump Structure

联轴整体组装,使体积变小长度可以减短100-250毫米减少占地面积结构紧凑,外包不锈钢,镜面抛光,外形美观,档次高,避免原来涂膏油漆的脱落。性能优化:采用联轴整体组装减少弹性联轴器功率消耗,噪音及磨损更换而提高工作效率,得到了较高的效率,较小的内部滑动和更长的使用寿命。

The overall assembly of the coupling reduces the volume and length by 100-250 millimeters, reducing the footprint. The structure is compact, wrapped in stainless steel, mirror polished, aesthetically pleasing, and of high grade,avoiding the detachment of the original paste and paint. Performance optimization: The use of integral coupling assembly reduces power consumption, noise, and wear of the elastic coupling, improves work efficiency,and achieves the highest efficiency, minimum internal sliding, and longer service life.


分类标准

Classification Standard

该产品的制造标准分为医药级、耐腐蚀型、污泥型三大系列;在结构上分为高压高粘度、高压低粘度两大类;制造商按产品的应用领域分为普通型、食品级、化工级、油田型、特种型五大系列。产品的核心部件和密封装置根据不同介质的不同特性和使用环境采用不同的材质和不同的密封形式制造,以满足冬种物料的性能和生产工艺流程需要提高了该产品的专业输送性能。

Classification criteria: The manufacturing standards of this product are divided into three series: pharmaceutical grade, corrosion-resistant type, and sludge type. In terms of structure, it is divided into two categories: high-pressure high viscosity and high-pressure low viscosity. Manufacturers are divided into five series based on the application field of the product: ordinary type, food grade,chemical grade, oilfield type, and special type. The core components and sealing devices of the product are manufactured using different materials and sealing forms according to the different characteristics of different media and usage environments, in order to meet the performance and production process requirements of winter materials and improve the professional conveying performance of the product.


转子叶数选择参考

ROTOR VANE QUANTITY SELECTION REFERENCE

单叶转子.jpg

单叶转子

这种转子是专门为解决输送含有大颗粒物料而设计制造的。其特有的形状和曲线使其具有在输送含大颗粒物料时比其他泵更具优势,并且能够在输送的过程中避免物料中的颗粒的损坏。

his type of rotor is specifically designed and manufactured for conveying materials containing large particles. Its unique shape and curve give it an advantage over other  pumps in conveying materials containing large particles,and it can effectively avoid damage to particles in the material during transportation.

双叶转子.jpg

双叶转子

当转子叶片超过三片后,其容积量因转子叶片的增加而减少。转子叶片越多,容积量越少,多叶转子在输送物料时稳定性相对有所提高,但在输送过程中容易破碎颗粒物料。

When the number of rotor blades exceeds three, the volume decreases with the increase of rotor blades. Themore rotor blades there are, the less volume there is. Thestability of multi blade rotors in conveying materials is relatively improved, but they are prone to crushing granular materials during the conveying process.

三叶转子.jpg

三叶转子

常有输送含有颗粒的物料或馅料的输送中使用这种结构的转子泵,破碎率降低,这种泵在输送物料的过程中一般对流动性很差的或物料中台有颗粒的情况下效果比较好。

This type of rotor pump is often used in the transportation of materials or fillings containing particles, which reduces the crushing rate. This type of pump is generally more effective in conveying materials with poor fluidity or particles in the middle of the material.

多叶转子.jpg

多叶转子

通用的转子类型,容积量大于其它类型转子,各种性能指标优于单叶、两叶转子。

The universal rotor type has a larger volume than other types of rotors, and various performance indicators are better than single blade and two blade rotors.


密封形式

SEAL TYPE

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单端面平衡机封:

Single-face Balanced Mechanical Seal:

平衡式结构设计,具有自调节功能,使用寿命长;为通用型机封。典型的输送介质有番茄酱,花生酱,乳液洗发露,糖浆,优酸乳等。

Advanced balanced structure design, with self-adjustingfunction and long service life.Normal type to use.Typicapumped medium: tomato sauce, peanut butter,lotion,shampoo, syrup, yogurt etc.

a2.jpg

双端面水冷却机封:

Double-face Water-cooled Machine Seal:

通常在输送恶劣的介质条件下使用,如高粘度,高含固量,有害或有毒液体。典型的介质有巧克力,砂浆,危险化品,PVC黏胶,感光乳剂,树脂等。

It is usually used in the delivery of harsh media conditions,such as high viscosity, high solid content, harmful or toxic liquids. Typical media are chocolate, mortar, dangerous chemicals,PVC adhesive, photographic emulsion, resin and so on.

a3.jpg

波纹管机封:

Metal Bellows Mechanical Seal:

具有较大的弹性、强度和刚度,可适用于高温液体

lt has large elasticity, strength and rigidity,which is suitable for liquids with high temperature